Lapmaster Carlap Systems

Lapmaster Carlap Systems

Lapmaster Carlap Systems — плоско-доводочное оборудование

The Lapmaster Carlap line of dual face machines is based upon a 3-way, planetary concept designed to yield precise and repeatable results at an economical price.   Excellent results have been obtained in the processing of a wide range of materials and components including glass, ceramics, crystals, and ferrous materials.

MODEL 2000 5000 8000 12000 24000
PLATE SPEED 0-20 RPM  0-20 RPM  0-20 RPM  0-20 RPM  0-25 RPM
RING GEAR SPEED 94T  252T  252T  483T  364T
SUN GEAR SIZE 32T  120T  64T  64T  34T
SUN GEAR SPEED 0-135 RPM  0-40 RPM  0-40 RPM  0-40 RPM  0-75 RPM
MAX PART SIZE 40MM  114MM  180MM  310MM  640MM
NO. OF CARRIERS 5 X 32T  8 X 66T  4 X 96T  3 X 160T  3 X 165T
CONDITIONING GEARS 5 X 32T X 10MM  8 X 66T X 12MM  4 X 96T X 12MM  3 X 160T X 12MM  3 X 165T X 12MM
MACHINE SIZE 600X870X370  2100X1000X740  2100X1000X780  2100X1300X1000  3000X2000X2000
STANDARD ELECTRICS 240V 1PH 50
OR 60HZ		 240V 1PH 50
OR 60HZ		  240V 1PH 50
OR 60HZ		  240V 1PH 50
OR 60HZ		  415V 3PH 50
OR 60HZ
MAIN DRIVE POWER 0.85 A 0.75KW 0.75KW 1.1KW 11KW
GROSS WEIGHT 73KG 500KG 500KG 800KG 3800KG

2000 Series Machines

The small 2000 series machines are designed to Lap and Polish components on a 5 carrier format (40mm max component size). The components are placed in an offset position in the carrier to ensure full coverage of the lapping plate. The machine structure comprises a rigid welded steel frame which carries the main drive components and the drive motors.

The machine has 2 drive systems, each independently controlled. Outer gear drive — .95A DC drive motor, Speed 0-130rpm. Inner gear drive — .95A DC drive motor, Speed 0-130rpm. Each Drive System is mounted in fully sealed ball race bearings to allow the smooth running of the lap plates. The motor drives are controlled by inserters and the machine runs off a 240V supply

5000/8000/12000 Series Machines

The mid range series of machine is designed to Lap & Polish components on a 8/5/3 carrier format respectively (114/180/310mm max component size respectively). Once the components are in place on the machine, the top place can be lowered to make minimal contact with the components. The operator can then start the machine. Once the operator is satisfied that the components are running in the carriers correctly, he can gradually apply pressure through the pressure control gauge from 0 to 100%. Each Drive System is mounted in fully sealed taper roller bearings to allow the smooth running of the lap plates.

24000 Series Machines

The largest member of the Carlap line of dual face lapping/polishing machines, the 24000 is based upon a 3 way planetary concept designed to yield precise and repeatable result at an economical price.

Excellent results have been obtained in the processing of a wide range of materials and components including glass, ceramics, crystals and ferrous materials. The 3 way drive concept has the top and bottom plates and sun gear running with independent drives with variable speeds and fully reversible operation.

2000 & 5000/8000/12000 Machines Standard Features

  • High density cast iron serrated lap plates
  • 1 set of cast iron conditioning gears
  • 1 set of blank work holders
  • Operation & maintenance manual

Optional Features

  • Automatic sizing
  • Abrasive delivery system with agitator

24000 Machines Standard Features

  • High density cast iron serrated lap plates
  • 1 set of cast iron conditioning gears
  • 1 set of blank work holders
  • Operation & maintenance manual
  • Automatic sizing
  • Abrasive delivery system with agitator
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